Palletizing is a core course of for a lot of companies, however it’s not with out its difficulties. The impression of some frequent pallet issues can embody increased product prices, delays in supply, and broken items.

Some issues price your online business greater than others. Employee harm, for instance, might be very detrimental, as can buyer dissatisfaction.

There are a lot of distinct issues that might happen in a palletizing course of. These vary from system design issues, like badly configured conveyor techniques, to human error throughout handbook palletizing.

Step one to overcoming frequent pallet issues is to determine them. By correct planning, coaching, and tools, you may keep away from these frequent issues to maximise productiveness and profitability.

Here’s a information to five of the extra frequent palletizing issues and tips about how one can overcome them by including robots to your palletizing course of.

Sorts of palletizing issues you would possibly encounter

For such an apparently easy process, palletizing has many areas through which issues can go improper.

There isn’t a definitive listing of sorts of palletizing issues. However listed below are a number of sorts of issues you would possibly encounter:

  • Conveyor and feeding issues — Conveyors are used to maneuver supplies and merchandise all through your facility. They’re additionally prone to be the step instantly earlier than your palletizing course of. If not designed or maintained correctly, they’ll trigger points that have an effect on palletizing.

  • Pallet loading points — Lots of the product damages which are prompted throughout palletizing or subsequent cargo might be traced again to loading points. For instance, when items are positioned too shut collectively or too far aside on a pallet, they’ll transfer in transit.

  • Pallet wrapping issues — One other main reason for product harm is wrong wrapping of the crammed pallet. Wrapping is essential as a result of it helps shield items throughout transit. Frequent issues embody not utilizing sufficient stretch wrap, utilizing an excessive amount of, or utilizing the improper sort.

  • Inconsistency issues — Once you carry out palletizing manually, many issues that happen are inconsistent. Individuals turn into drained after an extended shift stacking bins onto a pallet. This could result in them making errors that have an effect on the standard or integrity of the palletizing.

  • Effectivity issues — Maybe the least apparent sort of palletizing issues are these associated to process effectivity. It is not all the time apparent when a palletizing process is inefficient, however the impacts might be important. You might lose some huge cash and time by not bettering the effectivity of the duty.

These are just some of the sorts of palletizing downside you would possibly come throughout. However all can have an effect on the operation of your online business and palletizing course of.

5 frequent pallet issues and how one can overcome them with robots

Robotic palletizing is now one of the efficient methods to beat some frequent palletizing issues. Including a robotic may also cut back some of the large wastage that may happen with handbook palletizing.

Listed below are 5 particular frequent pallet issues and tips about how one can overcome every one with robots:

1. Pallet loading inefficiency

One downside with handbook pallet loading is that it’s time consuming and liable to errors. It could possibly take a very long time for human staff to correctly stack gadgets onto a pallet, leading to longer wait occasions and decrease throughput.

There may be a whole analysis subject dedicated to this downside, the place it is named The Palletizing Drawback. On this subject, researchers try to seek out probably the most environment friendly loading sample of a selected pallet so packages might be securely transported.

Robots have a bonus over handbook palletizing as a result of they’ll all the time place packages within the programmed sample, which ensures they adhered this optimally environment friendly sample.

Operator using an automated palletizing system to perform robotic palletizing.

2. Misaligned packages on the pallet

Misaligned packages are frequent in handbook palletizing. Such packages may cause an unstable pallet, growing the danger that merchandise will transfer round throughout transit or storage.

Robotic palletizing can assist cut back misalignment by guaranteeing a exact placement of bins each time. The accuracy required for palletizing is kind of low in comparison with, say, wonderful meeting actions. Which means robots can place packages rapidly and nonetheless obtain higher accuracy than human staff.

3. Inconsistent palletizing high quality

Inconsistent palletizing is frequent with handbook labor as folks work lengthy shifts. It is usually onerous to trace inconsistencies as a result of, by nature, the errors differ each time. This could trigger an absence of visibility of frequent errors, growing the danger of expensive and time-consuming errors.

Consistency is among the main advantages of robots. Robotic palletizing is thus an efficient resolution to this frequent downside.

4. Inaccurate stock counts

It is onerous for human staff to recollect to log or scan each merchandise that they place on a pallet. Over lengthy shifts, it is inevitable that individuals will inaccurately rely at the very least one thing. This results in inaccurate stock counts.

Robotic palletizing can assist cut back the danger of inaccurate stock counts, as robots can precisely rely each field that it locations. You can even add sensors to robotically scan every field utilizing a scanner or imaginative and prescient sensor.

5. Damages brought on by dropping merchandise

Guide palletizing can result in product damages in varied methods. Persons are usually in a rush when palletizing, particularly if it is just one in all their many duties throughout a day.

Examples of ways in which merchandise might be broken embody bins falling in transit due to dangerous stacking and dropping bins through the palletizing process.

Will robotic palletizing resolve your pallet issues?

In case your palletizing course of has extra issues than you want to it to have, it’s totally seemingly that robotics might be an efficient resolution.

To search out out, it is a good suggestion to get in contact with a provider of robotic palletizing options. The Robotiq Palletizing Resolution presents varied configurations to swimsuit an unlimited vary of palletizing duties.

With the appropriate robotic in place, you may enhance the accuracy, effectivity, and security of your palletizing process.

What issues have you ever encountered together with your palletizing? Inform us within the feedback beneath or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.

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